Monel 400 Bar – Superior Corrosion Resistance & Durability for Marine, Petrochemical & Nuclear Applications

Description

Monel 400 bar is a nickel-copper alloy (UNS N04400) renowned for its exceptional resistance to corrosive media, high mechanical strength, and reliability in extreme environments. Composed of 63–67% nickel, 27–34% copper, and controlled iron (≤2.5%), this alloy forms a single-phase solid-solution structure that excels in resisting chloride-induced pitting, stress corrosion cracking (SCC), and sulfidation in seawater, hydrogen fluoride, sulfuric acid, and alkaline solutions. With a tensile strength of ≥480 MPa and elongation of ≥35%, Monel 400 bars maintain structural integrity in temperatures ranging from cryogenic conditions (-196°C) to elevated thermal environments (up to 600°C), outperforming conventional stainless steels in aggressive industrial settings.

Certified to ASTM B127, ASME SB-127, and NACE MR0175 standards, Monel 400 bars are ideal for critical applications such as seawater pump shafts, nuclear reactor components, and chemical processing systems. The alloy’s low magnetic permeability and resistance to biofouling further enhance its suitability for marine engineering and offshore platforms.

Technical Specifications (Table)

Applications

1. Marine Engineering: Seawater valves, propeller shafts, and offshore platform fasteners resistant to saltwater corrosion.

2. Nuclear Industry: Uranium enrichment equipment and reactor coolant systems.

3. Chemical Processing: Sulfuric acid reactors, heat exchangers, and hydrogen fluoride handling systems.

4. Oil & Gas: Sour gas pipelines and downhole tools in H₂S-rich environments.

5. Power Generation: Steam turbines and flue gas desulfurization units.

Q&A

Q1: How does Monel 400 compare to Monel K500 in mechanical performance?
A: Monel K500 offers higher strength (up to 1,300 MPa tensile) due to aluminum/titanium additions and aging treatment, while Monel 400 prioritizes cost-effectiveness and corrosion resistance for moderate-stress applications.

Q2: Can Monel 400 bars withstand hydrogen embrittlement in acidic environments?
A: Yes. Its high nickel content minimizes hydrogen absorption, ensuring durability in hydrogen fluoride and sulfuric acid media.

Q3: What post-welding treatments are recommended for Monel 400?
A: Stress-relief annealing at 600–650°C is advised for welded joints to prevent cracking and maintain corrosion resistance.

Wuxi Nickel New Material Co., Ltd. is a high-tech enterprise integrating the production, manufacturing, and research & development of specialty alloy materials. Located in Wuxi, Jiangsu Province, the company specializes in precision alloys, titanium alloys, high-temperature alloys, corrosion-resistant alloys, heat-resistant steels, nickel-based welding wires, and other specialty materials, with an annual production capacity of 5,000 tonnes. Our product range includes plates, bars, wires, and strips, which are widely used in industrial electric furnaces, power‐station boilers, petrochemical plants, aerospace, marine engineering, machinery, and electronic instrumentation. These materials are characterized by high electrical resistance, high‐temperature strength, corrosion resistance, wear resistance, and fatigue resistance. We can manufacture in compliance with national, industry, and international standards, and are also able to tailor products to meet specific customer requirements.
The company is committed to improving and enhancing its production infrastructure all year round, with a full range of production and processing equipment including vacuum smelting, hot processing, cold processing, and heat treatment. It also has various physical and chemical analysis testing facilities such as spectrometers to ensure product quality. The company has a high-quality R&D, production, and management team that is fully capable of meeting the complex requirements of the current market for material diversification, refinement, and functionalization. Our company is particularly skilled in developing and producing "specialized materials" that are suitable for the market and specific customer needs, which will be one of our company's characteristics. The company adheres to the business philosophy of "guided by market demand, driven by technological progress, and committed to optimizing and innovating materials to create greater value for customers", serving society and the market.